Automatic Orbital Welding Machine for Friction Welding Industry

Principle of Vibration Friction Welding Operation:

  Linear vibration welding is that two plastic parts become to one in the formation of a friction pressure.

The workpiece welding under by friction in the pressurized state, the energy along the conductive portion of the heat capacity of the interface is melted and then cooled and
solidified to complete reduction in security.Lead to the interface strength equivalent the body strength.

Advantages of vibration friction welding :

1,Welding irregular shape complex parts
2,Large parts can be welded
3,Weld strong, reliable interfaces
4,A plurality of workpieces can be welded
5,Without the help of other binding substance
6,No odor, does not cause environmental problems
7,For high levels of additive containing and wet effected plastic with good welding results
8,Low power consumption
9,Fast, easy to set up
10,High ability to replace mold

Our company launched a revolutionary Orbital vibration friction welding machine , also known as two-dimensional vibration friction welding machine, welding high-precision , high 

weld strength , diameter 200mm below the plastic parts. When making plastic parts orbital vibration welding , each point around the circumference of their own doing or constant
movement oval Orbital instead of reciprocating linear vibration .

Orbital vibration friction / two-dimensional vibration friction welding advantages:
1, around the same uniform friction welding wire , causing heat evenly around the weld , the weld strength is consistent friction welding points .
2, another important advantage is that to produce a constant rate of friction and the accumulation of small particles , less flash , smooth weld interface .
3, linear vibration welding due to changing the direction of welding speed , can not be easily welded inside preinstalled vibration bad plastic parts of electronic components.
The orbital vibration welding welding speed is constant, and therefore the impact of the internal electronic components are very small , especially for welding workpieces
preloaded with electronic components, such as the ECU, ESC and ABS and other automotive electronic control devices.
4,Our unique orbital vibration welding technology , the vibration amplitude is micro(0.5-1.5mm), considerably less than other friction vibration system, small vibration
amplitude wall thickness of plastic parts can be welded easily welded wire design . Greatly opened up the vibration welding applications.

Vibration Friction Welding Machine Descriptions And Introduction In Details:

Product Features:
1,Easy operation, high level of automation.
2,Complex shapes can be welded with large workpieces.
3,Fast welding time, high power, high efficiency.
4,Compatible with most thermoplastic materials.
5,Anisotropic material can be welded.
6,No consumables, fumes or emissions. Do not need to add flux, adhesives, or other supplements.
7,Typical high strength, sealing weld.
8,Can weld multiple parts.
9,Only heat generated in the welding interface.
10,Easy to automate.
11,Low-cost, quick-change mold.
    Low maintenance costs.
    Low power consumption.

Thermoplastic composite material is glass fiber, carbon fiber, aramid fiber, reinforced the general term for a variety of thermoplastic resins, foreign called FRTP (Fiber 

Rinforced Thermo Plastics). High performance thermoplastic resin matrix composites by injection pieces mostly matrix with PP, PA-based. Products are pipe fittings (elbows, tees,
flanges), valves, impellers, bearings, electrical appliances and automotive parts, extrusion pipes, GMT molded products (such as jeep seat bracket), car pedals and seats. Glass
fiber reinforced polypropylene in automotive applications include ventilation and heating systems, air filter housing, gearbox covers, seat frame, fenders gaskets, belts and
other protective cover.

Vibration friction welding machine for glasses industry-XH-114 glasses sheet fight feeder:

Glasses sheet feeder for the high-end glasses fight plastic plates Ingredient, CA hairpin sheet, plastic sheet fight HD material, welding of plastic glasses Tsubaki head, leaves
a dedicated machine. Fight materials, welding materials without water fight, fast speed, spell material scrap rate. The entire loading and welding time is less than 20 seconds!
Carved immediately after welding, process time by three days!

Product Features:
Easy operation, high degree of automation;
Quick-change mold;
Fast welding, high power, high efficiency, compatible with most thermoplastic materials;
Complex shapes can be welded plastic sheet or acetate fiber, composite panels;
Anisotropic material can be welded;
No consumables, fumes or emissions;
Do not need to add flux, adhesives or other aids;
Typical high strength, seal welding can weld multiple components only at the welding interface to generate heat;
Low power, low cost, lower maintenance costs.

Existing chemical materials needed to fight for 24 hours, also need two days to process, a sculpture, the hot and cold water shrinkage experiment, again carved! High processing
costs, high pollution scrapped

Applications of Vibration Friction Welding Machines                                                                          »»

Vibration Friction Welding Machines Production Samples »

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